CopterX 250 not entirely Trex Compatible

I replaced the faulty tail gear (first pic) and axle on the CopterX 250 today. I was having tail control problems that I had isolated to a lack of headspeed. Inspection revealed that the pulley gear spun freely on the axle. It slides freely as can be seen in this first pic. Apparently the cross hatch marks on the axle pressure fit the pulley to the axle. The middle pic is what its supposed to look like. I replaced it with an Align Trex 250SE tail rotor axle and pulley (the black one) but had a problem screwing in the rear screw. The tail case was spread about half a millimeter, just barely deforming the casing, as you can see in the bottom pic. The sides of the gear pulley have a small flange edge on them, and on the Trex part it is noticeably bigger than on the CopterX part as you can see in the middle pic. It worked just fine in spin up, and I have solved the loose gear pulley issue (the tail has some great headspeed and control is powerful now). I am not sure this is the way to go. I have CA'd the original pulley and may try it, but am not sure how it will respond to the, friction heat. I have found a US distributor (no long wait) for CopterX parts at Machinaria.com and ordered the proper part. I'll replace that when it comes. Of note, all the other parts have been Align compatible, such as the featherng shaft and main shaft.

I broke off the tip of the port skid pipe trying to get the screws on the tail assembly off. (They are those damn star ones and they roundoff the tool easily. Dremeled down the rounded off tip and got the screws off easier). I stuck some Goop and a toothpick in the pipe and put it back together, but eBay'd some replacement pipes from gogo.rc, one of my favorite Chinese sellers. Machinaria was NIS on the pipes.

Tomorrow I want to fly the EXI 450, though I am tired of crashing and breaking them every time I take them out. I also want to try to fly the 250 as well, having repaired it, but may wait until I can get the original tail axle back on.

In regards to the ERazor... Yesterday one of the small main grip bearings was crushed when the head spacer popped into the grip while screwing the feathering shaft back together. I have to wait for more parts from Heliporz. The Erazor is still down.

Frankenheli is delayed waiting for a few more part to come from Helidirect. May put the servos, ESC and motor in while I wait.